Stage 3 Flex Fuel

Audi TT 2023
Garrett PMAX 2

Full Stage 3 Flex Fuel build — ECU conversion, Garrett PMAX 2 turbo, MPI 980cc injectors, 7.5R mechatronic conversion, WMI, and true E85 flex fuel system. Built and calibrated exclusively by PTEB. Every result logged on Dyno Innovations equipment.

Peak Power

348.5

kW at wheel

@ 6,364 RPM

Peak Torque

592.4

Nm at wheel

@ 4,788 RPM

Audi TT Stage 3 Flex dyno graph — 348.5kW / 592.4Nm tuned by PTEB Melbourne
Dyno Innovations verifiedRoad-validated after session

Full Specification

What went into this build

ECU Conversion

Simos 18.10 → Simos 18.1 — required for full Stage 3 calibration access

Lambda sensor integration

Integrated to new Golf R engine loom for accurate wideband AFR measurement

MPI 980cc Injectors

Port injectors integrated into new Golf R loom — mandatory for E85 fuel flow at Stage 3 power levels

7.5R Mechatronic Conversion

Factory DSG unit upgraded to Golf R 7.5 mechatronic for higher torque capacity and TCU tune compatibility

Garrett PMAX 2

Larger-than-stock turbocharger — the foundation of the Stage 3 power level

Water-Methanol Injection (WMI)

Additional charge cooling and knock suppression — critical for E85 builds at this power level

True Flex Fuel

Ethanol content sensor with full blend detection — the car runs any E0–E85 ratio and adapts in real time

Full bolt-ons (FBO)

Downpipe, intercooler, intake, exhaust — the hardware foundation for Stage 3

Build Context

What makes this result significant

The Audi TT on the Simos 18.1 ECU (converted from the stock 18.10) opens access to full calibration tables that the factory-locked ECU restricts. The conversion is a non-trivial process — it requires remapping the loom to accept the new engine management, integrating the lambda sensor, and adapting the injector system for MPI fuelling at E85 volumes.

The Garrett PMAX 2 turbocharger is a significant step over the factory unit — it supports the airflow required for Stage 3 power targets while maintaining drivability. Combined with 980cc MPI injectors and a true flex fuel system, the car makes peak numbers on any ethanol blend and adjusts automatically.

The 7.5R mechatronic conversion ensures the DSG gearbox can handle the torque reliably. A standard DQ200 mechatronic is rated for approximately 350 Nm — well below the 592 Nm this build produces. The 7.5R unit, combined with a matching TCU tune, delivers reliable shifts at full power.

348.5kW / 592.4Nm at the wheel represents a full Stage 3 result on a platform that leaves the factory at approximately 210kW. This is a complete transformation — not a bolt-on tune.

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